Abstract:A new freeform lens design method is proposed to realize arbitrary illuminance distribution in LED road lighting. The purpose is to achieve specific illuminance distribution in both longitudinal and transverse directions on the road surface for a single luminaire, so as to meet the demands of illuminance and luminance uniformity and surrounding ratio on the road surface. Grid divisions of energy both on the light source and the receiver are taken with the combination of variable separation mapping method and iterative minimum energy block method, so as to make sure the equal energy be received in corresponding cells of the source and the receiver. Freeform lens surface is constructed based on edge ray principle, Snells law and error control. Meanwhile, considering the position and tilt angle of the luminaires, the lens is asymmetric in the transverse direction. Take it for example that the illuminance distribution in longitudinal direction on the road surface is cosine, while in transverse direction trapezoidal, a polycarbonate discontinuous freeform lens was designed according to this method. The simulated illumiance distribution in longitudinal direction on the road surface is similar to cosine, with the error less than 6%. The overall illuminance uniformity reaches 0.93, and the surrounding ratio is 0.55.